The Wedge Wire Screen Welding Machine is a high-precision industrial solution engineered for the fabrication of advanced filtration systems. By integrating cutting-edge CNC control and world-renowned electrical components, this equipment ensures exceptional accuracy in slot sizing and structural integrity, making it indispensable for producing V-shaped wires and high-performance filter screens.
Designed for versatility and durability, the machine caters to critical applications across water treatment, oil and gas, mining, and food processing sectors. Whether producing cylindrical, rotary, or flat screens, our welding technology optimizes production efficiency while maintaining stringent tolerances to meet the most demanding industrial filtration standards.
| Model Range | SWJ-200 / SWJ-500 / SWJ-1000 / SWJ-1200 | Max Processing Length | 2000mm to 6000mm |
|---|---|---|---|
| Machinable Diameter | 50mm to 1200mm (Depending on Model) | Minimum Slot Size | 0.1mm - 0.2mm |
| Work Efficiency | 6-30 r/min | Allowable Error | ±0.02mm |
| Wire Materials | S304, S201, SAE1008, SAE1006, etc. | Welding Transformer | 100kw |
| Welding Precision | Within ±0.04mm (with 0.01mm wire tolerance) | Machine Weight | 8000kg |
Equipped with world-famous brand electrical devices to ensure high accuracy and a long service life for the entire system.
Advanced CNC system allows slot size and length adjustments via a touch screen for intuitive, easy operation.
Integrated water cooling system maintains optimal operating temperatures during continuous welding cycles.
Achieves exceptional welding precision of ±0.04mm, ensuring tight tolerances for critical filtration gaps.
Capable of producing Coanda screens, cylindrical, rotary, and basket screens for various industrial needs.
Supports a wide range of materials including Stainless Steel S304 and various SAE carbon steels.
Streamline your workflow with optimized scheduling for different screen diameters and lengths.
Rapidly adjust slot sizes and welding patterns via the intelligent touch-screen interface.
Real-time precision tracking to ensure all outputs remain within the ±0.02mm allowable error.
Automated water cooling control to prevent overheating during high-efficiency operation.
Efficiently manage wire stocks for S304 and SAE materials to reduce production downtime.
Proactive system diagnostics to ensure the 100kw transformer and CNC parts are peak-performing.
| Feature | Traditional Welding | Our CNC Welding Machine |
|---|---|---|
| Production Speed | Manual/Slow | 6-30 r/min (High Efficiency) |
| Slot Precision | Low / Inconsistent | Ultra-High (±0.02mm) |
| Labor Cost | High Manual Labor | Low (CNC Automated) |
| Product Versatility | Limited Models | Multi-model (Cylindrical/Flat/Rotary) |
| Waste Rate | High due to errors | Minimal due to CNC Accuracy |
This machine is specifically designed for Wedge Wire Screens, including Filter Screens, V-shaped wire, Coanda Intake Screens, Cylindrical, Rotary, Flat, Basket, Looped, and Sieve Bend Screens.
The machine offers an allowable error of ±0.02mm. If the input wire tolerance is within 0.01mm, the final welding precision will be within ±0.04mm.
It supports a variety of industrial wires, including Stainless Steel (S304, S201) and Carbon Steels such as SAE1008 and SAE1006.
Yes, the machine comes equipped with a professional water cooling system to ensure the equipment operates at the correct temperature during intensive welding.
The machine is managed by a high-intelligence CNC system. All critical parameters, including slot size and length, can be adjusted easily via the integrated touch screen.
The produced screens are widely used in Water Treatment, Oil and Gas extraction, Mining and Mineral processing, Food and Beverage production, and Pulp and Paper filtration.