High Precision Wedge Wire Screen Welding Machine Factory Suppliers in China

Looking for reliable China suppliers? Our factory provides high-precision CNC Wedge Wire Screen Welding Machines for manufacturing screens up to 6000mm. Featuring exceptional strength and design flexibility, our equipment is the ideal choice for diverse industrial filtration applications.

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The Wedge Wire Screen Welding Machine is a high-precision industrial solution engineered for the fabrication of advanced filtration systems. By integrating cutting-edge CNC control and world-renowned electrical components, this equipment ensures exceptional accuracy in slot sizing and structural integrity, making it indispensable for producing V-shaped wires and high-performance filter screens.

Designed for versatility and durability, the machine caters to critical applications across water treatment, oil and gas, mining, and food processing sectors. Whether producing cylindrical, rotary, or flat screens, our welding technology optimizes production efficiency while maintaining stringent tolerances to meet the most demanding industrial filtration standards.

Detailed Parameters

Model RangeSWJ-200 / SWJ-500 / SWJ-1000 / SWJ-1200Max Processing Length2000mm to 6000mm
Machinable Diameter50mm to 1200mm (Depending on Model)Minimum Slot Size0.1mm - 0.2mm
Work Efficiency6-30 r/minAllowable Error±0.02mm
Wire MaterialsS304, S201, SAE1008, SAE1006, etc.Welding Transformer100kw
Welding PrecisionWithin ±0.04mm (with 0.01mm wire tolerance)Machine Weight8000kg

Key Advantages

Premium Components

Equipped with world-famous brand electrical devices to ensure high accuracy and a long service life for the entire system.

CNC Intelligence

Advanced CNC system allows slot size and length adjustments via a touch screen for intuitive, easy operation.

Thermal Stability

Integrated water cooling system maintains optimal operating temperatures during continuous welding cycles.

High Precision

Achieves exceptional welding precision of ±0.04mm, ensuring tight tolerances for critical filtration gaps.

Versatile Output

Capable of producing Coanda screens, cylindrical, rotary, and basket screens for various industrial needs.

Material Compatibility

Supports a wide range of materials including Stainless Steel S304 and various SAE carbon steels.

Product Gallery

Management Platforms

Production Planning

Streamline your workflow with optimized scheduling for different screen diameters and lengths.

CNC Parameter Tuning

Rapidly adjust slot sizes and welding patterns via the intelligent touch-screen interface.

Quality Monitoring

Real-time precision tracking to ensure all outputs remain within the ±0.02mm allowable error.

Thermal Management

Automated water cooling control to prevent overheating during high-efficiency operation.

Material Inventory

Efficiently manage wire stocks for S304 and SAE materials to reduce production downtime.

Maintenance Alerts

Proactive system diagnostics to ensure the 100kw transformer and CNC parts are peak-performing.

Investment Return Comparison

FeatureTraditional WeldingOur CNC Welding Machine
Production SpeedManual/Slow6-30 r/min (High Efficiency)
Slot PrecisionLow / InconsistentUltra-High (±0.02mm)
Labor CostHigh Manual LaborLow (CNC Automated)
Product VersatilityLimited ModelsMulti-model (Cylindrical/Flat/Rotary)
Waste RateHigh due to errorsMinimal due to CNC Accuracy

Frequently Asked Questions

Q: What types of screens can be produced with this machine?                                    

This machine is specifically designed for Wedge Wire Screens, including Filter Screens, V-shaped wire, Coanda Intake Screens, Cylindrical, Rotary, Flat, Basket, Looped, and Sieve Bend Screens.

Q: How precise is the welding process for slot sizing?                                    

The machine offers an allowable error of ±0.02mm. If the input wire tolerance is within 0.01mm, the final welding precision will be within ±0.04mm.

Q: Which materials are compatible with the Wedge Wire welder?                                    

It supports a variety of industrial wires, including Stainless Steel (S304, S201) and Carbon Steels such as SAE1008 and SAE1006.

Q: Does the machine require a specific cooling system?                                    

Yes, the machine comes equipped with a professional water cooling system to ensure the equipment operates at the correct temperature during intensive welding.

Q: How is the machine controlled and operated?                                    

The machine is managed by a high-intelligence CNC system. All critical parameters, including slot size and length, can be adjusted easily via the integrated touch screen.

Q: In which industries are the finished screens typically used?                                    

The produced screens are widely used in Water Treatment, Oil and Gas extraction, Mining and Mineral processing, Food and Beverage production, and Pulp and Paper filtration.

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